| The finishing work inside a log structure is both complex and interesting...and it take real ingenuity at times. The trick is to cover what needs to be covered without detracting from the integrity of the log structure itself.
Of course, a careful log dry-in process helps, especially if done by someone who understands the job of the finishing carpenter down the line. Just to say, "Oh, that will be taken care of by the finishing carpenters" is not enough what the dry-in guy does can make or break the finishing work that follows. The more problems posed by a shoddy dry-in process adds days and weeks of delay to the entire turn-key process, so beware. Watch the dry-in process carefully and ask questions all along the way. We did just that and STILL we were unable to prevent some big problems that took big efforts later to remedy. Ahhhh, like log walls that are not plumb, duh. And windows that have to be removed and reinstalled because they were also not done properly during the dry-in. At this stage of the game you cannot remedy crooked beams or interior walls that were not plumb to start with...things that are not obvious during the dry-in phase, as least to the homeowner. All of this points out the need to select carefully in your search for a dry-in team. Barna wasn't a bit of help with this and, in fact, referred our dry-in guy to us without really knowing first-hand the quality of his work. And that was after we had already interviewed several contractors who definitely did not measure up! The dry-in guy is unfortunately only as good as the team he assembles. And much of that has to do with the unskilled crew that some to put together. Minimally educated guys in their twenties or early thirties with a poor work ethic do not care that a wall is plumb or not. Or that a beam is crooked or not. Or even substantial enough or not. Their eye is mostly on the clock and quitting time and, on Fridays, getting to the bank in time to cash their weekly paycheck. Dr. Ellen says that this is one of the g-a-p-i-n-g holes in the entire log home construction industry. Barna sells a wonderful product, and the logs are beautiful but we discovered problems with some of its architectural strategies in our house plans and also with the company's total lack of followup as far as expert dry-in team referrals are concerned. Other log packages are probably similarly afflicted. What is the homeowner to do? You buy an expensive log package and suddenly it becomes a cat and dog fight to find the right person to assemble it. You can't always count on referrals, either. Too often people refer to you folks whose work they have never personally observed or experienced. THIS IS NOT AN ADEQUATE REFERRAL. They need to have experience with the person being referred or it is an exercise in futility for the homeowner. It is also hugely problematic for a general contractor to rely too much on a neighborhood pool of subcontractors to draw from. And if they don't have good hiring skills to start with, well, we can only warn you. We will eventually compile a WHAT WE LEARNED list of such issues for homeowners to monitor during their own building process. In the meanwhile, go pick up your room, kid! |
![]() The loft served as a primary workshop for a good long time as all the finishing work up there was being done. However, with the advent of the hardwood floor installations, the workshop was moved outside onto the deck. |
![]() Art finishes the top of the elevator on the third floor. The cap must 'float' to accommodate potential structural shifts, just like was done at the top of the fireplace chimney (see above pix). |
![]() He adds additional insulation in the process even though the entire elevator shaft has been insulated for noise reduction. And it works! When the elevator stops at a floor and the door opens it is a shock to see folks exit - yes, it is that silent! |
![]() Cody supervises Art but Dr. Ellen tells Cody that Art had good role models...he definitely leaves a small footprint. |
![]() Windows have to be shaved down before they can be framed, some more than others, depending on how well they were installed in the first place. This one was a real problem. |
![]() Finishing touches in the master bedroom suite include the installation of bay window seats that open to house bed linens. |
![]() Here Darryl and Brandon are installing yet another interior door. They did all the pocket doors first which are much more involved than just hanging a normal door. |
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![]() It is tedious to encase ceiling beams where electrical lines are strung throughout a log home. Each of these boards is secured to a beam, but then a cap that is secured only to the board drops down to cover the rest of the opening -- which, of course, is to accommodate potential structural shifts. Insulation is stuffed between the boards on both sides of the wall to ensure a competent barrier. |
![]() More beam encasing work is done in the ceiling above the kitchen. Eventually everything will be painted with polyeurathane to blend the new boards into the surrounding woodwork. |
![]() In this larger view, note the comprehensive cardboarding that has been done to protect the newly installed hardwood flooring in that area. Imagine the impact on the new flooring with all that gear on it without such protective covering! |
![]() The five bathrooms all have drop tongue and groove ceilings that are installed against a frame like this one. The finishing list seems endless... |
![]() The workshop has shifted by now to the garage level as increasingly sensitive finishing work continues inside the house. |
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